TOKIWA SLITTER Co., Ltd.
We apply Tokiwa Koutai's management skills to Tokiwa Slitter
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- Specializes in aluminum slitting, and is a coil consignment center
- Our employee's sensory in material's handling is outstanding because we only focus on aluminum.
Moreover, we also support you and your customer's company by acting as a medium that take care of your coil and its circulation.
- Wide production range and corresponds to several needs
- Just like Tokiwa Koutai, Tokiwa Slitter has the ability to handle heat exchanger and tab materials which are in great demands. With Tokiwa Koutai's technology and skills, we have high ability to respond to various general materials.
- Storage and delivery system of product and mother coil
- By collaborating with the transportation companies, we can store the products in our warehouse and reduce the cost by delivering them directly to the customer (can keep the product in our warehouse up to 3 business days).
- Deliver on time · Quality Control System
- We are using our own developed system to carry out the work
- a.Main system (NEW TOPS)
- It is a system that manages everything aside from accounting, such as the taking of order, mother coil registration, quality control, slitting, delivery, and inputting sales amount. It also records a quality specification and link with the subsystem to carry out a reliable assessment.
- b.Inspection program
- In this program, the inspection items required for the target slit work and the passing range are converted into data and provided to the workers
⇒This system takes data that come directly from various measuring devices as prior data (prevent inpur error)
⇒It is impossible to end the program if the all of the data are not input (prevent missing data)
⇒The product passing and failing judgment is based on the system (prevent wrong judgment)
⇒All data from inspecting program will be transferred to the main system (traceable)
⇒The inspection data can be sent to the customer if there is a request - c.Label-issuing system
- In addition to issuing the packing list (where product details are printed out), we can also issue a label of your company.
Improving employee's skills
We aim to have Thai employees' skill level equal to that of the employees in head office, and achieve it not only by the manuals and instructions, but also provide on-the-job training by Japanese slitter operators. (We acquired ISO9001 in one year after starting the work)
Assumed processing capacity・Processing range・compatible product
- Assumed processing capacity
- ~2018:3500 tons
2019~:4200 tons
- Processing range
- Plate thickness: 0.05mm to 2.0mm
Width: from 10.5mm above
Under consideration to expand the scope of plate thickness to 4.0mm
- Type of Materials
- Automobile related
heat exchanger
fin
tube
plate
Battery material
Other parts
Beverage Can Related
can tab material
other general materials
Machine Specification
| Title / Machine No. | Slitter No.1 | Slitter No.2 | ||
|---|---|---|---|---|
| Winding Direction | Left←Right | Left→Right | ||
| Recoil / Uncoil | Up or Down Uncoil ⇒ Up or Down Recoil | |||
| Applicable Mother Coil | Maximum Width | 1,525mm | 810mm | |
| Maximum Drum | 1,800mm | 850mm | ||
| Inside Diameter（φ） | 375~420mm 475~520mm 575~620mm |
300・330mm 400mm 508mm 600mm |
||
| Maximum Outside Diameter | 2,040mm | 2,000mm | ||
| Maximum Weight | 10,000kg | 7,000kg | ||
| Slitted Product | Thickness | 0.08~2.0mm | 0.04~1.0mm | |
| Slit Width | 20mm~1,400mm | 11mm~800mm | ||
| Width tolerance | ±0.05mm | |||
| Temp-O | Supportable | |||
| Side Loss | 10mm | |||
| Maximum number of Rolls | 28 Rolls | 31 Rolls | ||
|
Inside Diameter ◎=Flexible with presence and absence of spool ○=Must Have Spool ☓=Inapplicable |
100Φ | × | ○ | |
| 150Φ | ○ | × | ||
| 200Φ | T>0.3mm◎ T<0.3mm○ | ○ | ||
| 250Φ | T>0.3mm◎ T<0.3mm○ | ◎ | ||
| 300Φ | T>0.3mm◎ T<0.3mm○ | ◎ | ||
| 400Φ | T>0.3mm◎ T<0.3mm○ | T>0.2mm◎ T<0.2mm○ | ||
| 508Φ | T>0.3mm◎ T<0.3mm○ | T>0.3mm◎ T<0.3mm○ | ||
| Maximum Outside Diameter | 1,800mm | 2,000mm | ||
| Maximum Weight per One L-Cut | 6,000kg | 5,000kg | ||
| Masking Device | ◎ | × | ||
| Tension Generating Device | Tension Pad | |||
| Slitter Line Speed | MAX240mpm | MAX300mpm | ||
* (T = Thickness)
| Quality and production management system (stock/specification/slitting/data management) | Revised some part of Tokiwa Koutai's system |
|---|---|
| Product assessment system (collecting data and judge the passing/failing of the product) | Operate by the same system as Tokiwa Koutai |
| Universal grinder x1 | Slit cutter polishing machine |
| Overhead crane | 10 tons x1, 5 tons x1 |
| Up-ender x1 | Machine that can rotate the mother coil or product 90 degrees (can handle up to 6 tons) |
| Pinhole detection system | Detection capability 0.8mm pie |
| Robot suit | Vertical packing loading robot
Under consideration |
| 4 tons forklift x1 | |
| Weighing machine x2 | |
| Many other measuring devices | |
Main Group Companies
Tokiwa Koutai Co., Ltd.
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